Founded on July 22, 1983, machiyo group is headquartered in Taiwan and has trade and service organizations all over the world. In 1995, it entered China to set up a factory. At present, it has global R & D center, OEM product development center, CNAs national certification laboratory and Taipei electronic product R & D center located in Kunshan, Jiangsu Province.
With 30 years of accumulated valuable experience, mainly manufacturing various terminal blocks and related products, it is one of the largest terminal brands in Asia. In September 2000, dingyang electromechanical (China) Co., Ltd. was established in Shipu industrial and commercial administration zone, Qiandeng Town, Kunshan City, Jiangsu Province, with a registered capital of US $15 million, a total investment of US $29.98 million, covering an area of more than 200 mu and a development scale of 5000 people. It is the largest manufacturing base of machiyo group in mainland China.
Now, the new economy has come, our times are changing. From a technical point of view, the current Internet of things, cloud computing, automation, big data, mobile social networking, etc. have brought new changes to the production mode of enterprises, and the value mode of manufacturing has also been transferred. In the past, the economy of machiyo mainly relied on low-cost production, and now machiyo needs to rely on personalized consumption, ecological cooperation, etc. at the same time, the relationship between the people in the enterprise has changed Change, how to cooperate more closely within the enterprise, how to activate the individual and so on, are also the problems faced by the enterprise.
Enterprise digital transformation is a new tool to solve the problem of factory scene, and machiyo smart factory is born to cope with new smart manufacturing. In 2017, machiyo China and Guangdong Fangtian software jointly built a digital, transparent and intelligent smart factory, which has achieved fruitful results.
01. The first step of smart factory, fine production scheduling
Factory production efficiency is low, production scheduling is the key! Without refined production schedule, no matter how good the equipment utilization rate is, it will not be high. As machiyo China presents a situation of multi variety, small batch or even single piece production, the difficulty of production scheduling increases synchronously, so the production order distribution and automatic scheduling become very important. Through the production order scheduling system of Fangtian t-one, the orders are automatically allocated to production lines, molds and machines. Update the planned start time of the planned order and the demand time of the sub item materials, realize the production line capacity warning and pull the production material preparation.
02. Equipment networking and real-time data collection
Machiyang smart factory has realized the networking monitoring and real-time data collection with CNC equipment, stamping equipment, tapping equipment, heat treatment equipment, weighing equipment and other equipment, so as to realize the effective acquisition of man-machine, material, method and environment data on industrial site. Through process data collection, Fangtian t-one can clearly confirm the production logistics data: when the warehouse starts to prepare materials, when the work order is completed, when the finished product inspection starts, etc. Through the analysis of production process beat data, machiyo workshop management personnel can clearly know the problems in the manufacturing process and the reasons for not reaching the production capacity.
03. Whole process quality traceability
Series bar code, mobile equipment, electronic Kanban, ERP, MES, to create a whole process of intelligent factory operation from purchasing, picking, production, storage to delivery and after-sales. Through the Fangtian t-one system, machiyo updates the data to the app intelligent terminal in real time, and the user can work through the intelligent terminal. On the terminal, the user can conveniently carry out barcode scanning, feeding, loading, debugging, unloading, production, first inspection, completion inspection, printing barcode and other operations, so that the workshop user can realize all businesses through the intelligent terminal, so-called one machine in hand, work without worry.
The construction of factory intelligent manufacturing has become an important strategy of national development. Fangtian software takes the lead in building a digital intelligent factory, actively builds the whole process intelligent + ecological system of Fangtian, provides integrated intelligent manufacturing solutions for enterprises, and helps manufacturing enterprises improve quality, efficiency, transformation and upgrading. Realize lean production to optimize the efficiency of manufacturing resource allocation, and help the digital transformation of enterprises.
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