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20 years of technology precipitation and professional coaching team to help companies achieve business excellenceOverview of ERP solutions in the plastics industry
The plastic products industry has a wide range of products, small production batches and short production cycles. The production method is usually based on predictive production and supplemented by order-based production. Customers request shipments on a rolling schedule on a weekly or daily basis, and the phenomenon of temporary insertion and modification of orders frequently makes it difficult for the planning department to manage customer scheduling. It becomes very difficult to arrange production reasonably and manually. Fangdee Plastic ERP management software meets the actual needs of the plastic industry and provides a more scientific and complete management method. Through the implementation of the ERP system, plastic enterprises can obtain significant benefits in terms of standardizing business processes, improving customer service, quickly organizing procurement and production, improving production efficiency, reducing inventory, and reducing costs.
Characteristics and management challenges of the plastics industry
The plastics industry process generally goes through feeding, plastic molding, stamping, screen printing, and assembly processes. The raw materials are mainly rubber particles and toner. However, the variety of products is small, the batch is small, and the colors are many. The enterprise will have a larger workload in material coding and BOM. At the same time, the quality is greatly affected by the processing technology. The work center has real-time load, input-output status, and can be scheduled automatically. It is also important to reduce complicated manual calculations and save management costs in cost accounting and salary calculation. In addition to the requirements of storage and production planning, there are also real-time requirements for the management of the production site.
- There are often many types of finished products, which are typical multi-batch, small-batch production models, and order data and BOM data are very large.
- Injection molding (also known as molding) is the main process in the plastics industry. Due to the influence of mold parameters, machine equipment, and mold change time, it is difficult to schedule injection molding.
- The market price of plastic raw materials fluctuates greatly, which is difficult to control, and it is difficult for enterprises to achieve on-demand (MRP plan) procurement.
- The difference between the net weight and gross weight of the product is relatively large. Plastic raw materials, paints, inks and other auxiliary materials cannot be ordered according to the order, and stored in the order, the accuracy is difficult to control.
- Customers are also very numerous, and engineering changes are often very frequent.
- Semi-finished products / finished products of the same specification are managed in different colors, and the management of molds and semi-finished products in and out of the warehouse is strict.
- Complex control of sprue mix and recycling.
- The production site management is complicated, there is a need for batch number management, and the quality of the entire production process of the factory can be traced.
- High requirements for equipment management such as molds and beer machines. The company's production capacity is often limited or affected by molds and equipment.
ERP solutions for the plastics industry
Fangdee Plastic Products Industry ERP management system provides one-stop system solutions from mold design and manufacturing to plastic product injection, injection, silk screen, assembly and other process production. For mold daily maintenance, operation workload, operation failure, repair and return, resume management, equipment mold cost allocation and refund management, and other mold life cycle management. For the plastic materials, inks and other materials at the production site of the plastic workshop, the material management, loss management, and nozzle materials are finely managed. Regardless of the situation of on-site machines, mold conditions, shift teams, production lines, the production capacity is under control, so as to quickly organize procurement and production scheduling, and rational use of production capacity resources.
- You can set the net weight and gross weight of the plastic parts, and you can set the spout and mix ratio in the BOM.
- Hedging operations can be performed according to planned and formal orders, and purchase demand planning and production scheduling recommendations can be generated.
- Control the whole process of material picking, returning, replenishing, moving, reversing, and processing according to self-made / outsourced work orders.
- Single picking can be controlled according to the mixing ratio of nozzle material.
- Semi-finished products are controlled in and out of the warehouse during forming, silk screen, fuel injection, and laser processes.
- Support parts outsourcing and process outsourcing.
- Can define the matching management of molds and products, and the matching relationship between molds and equipment.
- Visual injection molding machine scheduling, which can be scheduled according to day shift and night shift, taking into account the occupation of the mold, one mold multi-hole simultaneous scheduling, considering the impact of mold change time on scheduling.
- The whole life cycle management of molds, including mold test, maintenance, daily use, mold life management, etc.
- Support injection molding machine to collect processing data, support barcode scanning, and support various input and output devices.
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