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20 years of technology precipitation and professional coaching team to help companies achieve business excellenceERP scheme overview of wire and cable industry
Wire and cable manufacturing involves a wide range of process categories, from smelting and pressure processing of non-ferrous metals, to chemical technology such as plastics, rubber, paint, etc.; textile technology such as wrapping and weaving of fiber materials, to wrapping of metal materials, longitudinal wrapping of metal strips, welding metal forming process, etc. All kinds of materials used are not only of various types, varieties and specifications, but also of large quantity. We must do a good job in material quota management, pay attention to saving work, decomposition, recycling, reuse and waste disposal of waste products, which are the daily key supervision content. In the production of wires and cables, from the entry and exit and storage of raw materials and various auxiliary materials, the circulation of semi-finished products in each process to the storage, production and delivery of products, it must be scientific, reasonable, precise, strict and meticulous. Therefore, the special ERP software provided by Fangdee software for the wire and cable industry becomes more and more important.
Characteristics and management problems of wire and cable industry
There are many levels of BOM in wire and cable industry, such as rubber production, copper rod tapping, copper twisting, extrusion, wire cutting, processing, assembly, etc., so it is a relatively large workload to establish BOM. At the same time, the BOM materials are replaced by manufacturers and materials. When the design change information is not transmitted in time, there is often material appropriation and borrowing, which will cause material confusion and waste. In the production of wires and cables, from the entry and exit and storage of raw materials and various auxiliary materials, the circulation of semi-finished products in each process to the storage and delivery of products, the material flow is large, so it must be reasonably arranged and dynamically managed.
- The materials are (different materials) wire rod, rubber, etc., which are mostly received and distributed in whole roll and package. The online material management is important, and the utilization rate and waste of materials are relatively prominent.
- Inventory management requires quantity / weight bookkeeping.
- There are many processing procedures, process duplication, and a large amount of work in process statistics.
- Some operations need to be outsourced, so the management of outbound in / out account is very important.
- Need to have the work in process account (input, output, defect, in process) and statistical report of each workshop.
- The production scheduling of each workshop is required.
- Need capacity utilization rate and productivity statistical report of the organic station.
- It needs time and piece work wage accounting, and the wage algorithm needs to consider many situations such as employee piece work, team piece work, etc.
- The function of estimated cost and estimated quotation of order is required.
ERP solution for wire and cable industry
From the perspective of business management, wire and cable industry enterprises need to constantly face the challenges put forward by the market, and respond to customer needs quickly with speed, quality, cost, etc. The ERP solution of Fangdee wire and cable industry provides a comprehensive solution for domestic wire rod enterprises, helps enterprises to establish a dynamic and balanced planning system, establishes a whole process monitoring system from the purchase of raw materials, production products, and product delivery process, and tightens the supply chain system, so as to reduce the pre-test deviation, reduce the inventory, expand the investment scale, and greatly improve the capital, equipment and facilities of enterprises Utilization of the source.
- For the whole volume and package picking, the whole volume and package will be transferred to the online WIP warehouse first, and then the material consumption will be automatically generated based on the back deduction of the receipt document.
- Inventory provides multi unit bookkeeping of quantity / quantity, and can reflect the actual inventory at any time.
- Provide real-time status (WIP) of & ldquo; WIP & rdquo. Provide outward delivery in and out deposit account and third-party manufacturer's statement.
- Make statistics of the utilization rate of the whole roll materials to reduce waste.
- Automatically reflect production progress and order fulfillment. Automatically calculate production cost and loss. Automatic statistics of product qualification rate
- Equipment utilization. Calculate the piece work wage of each workshop automatically.
- The merchandiser can click the order tracking button to complete the downstream purchase / production and outsourcing progress.
- Accurately generate estimated cost and actual cost of orders, and can be compared and analyzed.
- Support bar code scanning, machine networking and other modern management means to realize paperless and automatic production.
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