Business excellence
20 years of technology precipitation and professional coaching team to help companies achieve business excellenceERP scheme of lighting industry
Characteristics and management problems of lighting industry
There are many kinds of products in the lighting manufacturing and assembly industry, with short life cycle and rapid renewal. Production mode is based on order production, supplemented by order design and inventory production. Basically, it belongs to labor-intensive products, whose production mainly depends on skilled workers. Generally, it needs to pass a series of certification as follows: China electrical product certification, European Union, United States, Canada international standard certification. Products focus on appearance, quality, energy saving, and product components are mainly self-made. Environmental protection enterprise is a problem worthy of attention. Component production shows the trend of specialization.
- 由于产品升级换代迅速,产品设计在生产经营中占有重要的作用。
- 多品种,小批量生产,各类生产数据多,收集困难对其管理较为复杂。
- 生产过程中大量使用熟练工人,人工费在成本中占有较大比重。
- 产品组成中大量使用玻璃、塑料原材料,因此产品包装、运输中应特别注意考虑合理损耗。
- 产品结构(BOM)复杂,工程设计任务很重,不仅新产品开发要重新设计,而且生产过程中也有大量的设计变更和工艺设计任务,设计版本在不断更新。
- 产品中各零件生产周期不一与工艺复杂,导致在制品管理不易。且在生产过程中经常有边角料产生,部分边角料还可回收利用,边角料管理复杂。
- 生产计划的制订与车间任务工作繁重。由于产品种类多,零件材料众多,加工工艺复杂,影响生产过程的不确定因素多, 导致制订生产、采购计划困难。
- 产品零部件一般采用自制与委外加工相结合的方式。一般电镀、喷漆等特殊工艺会委托协力厂商加工。
ERP solution for lighting industry
The ERP management system of Fangdee lighting industry adopts the unique "digital factory" concept design, which integrates production, supply, marketing, human, financial and material solutions, and solves many management problems of lighting enterprises properly. The features of practical use, easy use and close to the production management of lighting enterprises are generally welcomed by the managers of lighting enterprises. The system takes lighting enterprises into account The actual production problem of the industry covers the whole business of lighting industry enterprises from raw material procurement to inventory management to production optimization scheduling, sales order management, import and export business management, etc. Follow up the whole process of sales, delivery and collection of lighting stores. Managers can easily control the production progress of the whole enterprise.
- For the iron plate / coil / tube, the whole piece, strip or coil shall be transferred to the online WIP warehouse first, and then the material issuance shall be generated according to the method of reverse calculation of consumption in the warehousing order.
- Inventory provides multi unit bookkeeping of quantity / quantity, and can reflect the actual inventory at any time.
- Provide real-time status (WIP) of & ldquo; WIP & rdquo. Provide outward delivery in and out deposit account and third-party manufacturer's statement.
- Make statistics of the utilization rate of the whole product materials to reduce the waste.
- Automatically reflect production progress and order fulfillment. Automatically calculate production cost and loss. Automatic statistics of product qualification rate
- Make statistics of equipment utilization rate and automatically calculate piece work wage of each workshop.
- The merchandiser can click the order tracking button to complete the downstream purchase / production and outsourcing progress.
- Strictly control the product quality management, provide the basis for product quality chasing.
- Accurately generate estimated cost and actual cost of orders, and can be compared and analyzed.
- In view of the large amount of production data on site and the difficulty of collection, the scanning bar code method is provided to realize quick work reporting, warehousing and other operations.