Difficulties in production control of mould enterprises in ERP system

Mold design and process

It is difficult for the manager to accurately evaluate the design cycle of the mold. There are many non-standard parts, frequent drawing changes, complex process flow, and tedious BOM data extraction. Especially for mold companies, most materials are only for a project, and they are no longer used. It is almost impossible to code materials in advance.

Fangtian molderp system can standardize the design process, understand the design progress in real time, and automatically notify relevant personnel to handle design changes and exceptions, so as to minimize the loss of design changes. It can integrate with CAD and other design software, automatically generate BOM and part code through drawings. Data sharing, direct view of mold part drawings, reduce the risk of loss in the process of transfer. Support multiple BOM data entry methods such as Excel format import and manual input. The system realizes the function of automatic coding for non-standard parts, and automatically generates material coding for new standard parts according to the pre-determined standard library with full automatic matching function, which solves the problem of material coding in ERP implementation.

Mold Quotation and cost analysis

When a business unit requests a quotation, how to conduct cost analysis and quotation based on the samples or drawings provided by the customer? In the mold analysis process, the materials, labor and expenses of the male mold, female mold, axis and other parts are generally analyzed one by one, and then a certain profit is added as the basis of quotation. The quotation of mould is not the same as the unit price of receiving order. Besides, how to monitor the actual production cost of mould in the production process in real time? Whether the material cost and working hour cost of each part exceed the standard? Which processes were quoted low at the beginning? It is difficult for mould test and maintenance cost statistics due to repeated mould test and maintenance.

Through the introduction of Fangtian molderp system, we can master the design cost, material cost, labor cost, outsourcing cost, management cost, etc., so that the management can clearly understand where the cost of this set of mold is spent, which processes consume a lot of costs, which projects are inconsistent with the original mold quotation stage, and whether the mold makes money?

Manufacturing schedule of mould

For the mold shop, how to organize the production of dozens or even hundreds of molds at the same time? A mold has dozens of parts less, hundreds more, and each part has several processes. How to arrange tens of thousands of working procedures? When the workshop starts production, how to know the mold progress? Mold factories generally continue the management mode of traditional mold workshops, lack of planned control, and lack of process and estimated working hours guidance for key parts processing. They explain to customers and businesses with "experience". Mold makers' personal awareness determines the mold to a large extent Manufacturing cycle. Since the processing process depends on the mold maker, rather than the clear processing plan guidance, once the mold maker lacks the overall grasp of the parts processing content, it is likely to cause the phenomenon of missing processing or processing not in place, so rework is inevitable, occupying the machine tool resources and also delaying the production progress of the mold.

The molderp system of Fangtian guides the operation process of mold design, processing, benchwork, mold test, type inspection, etc. through the project scheduling system for mold and the progress scheduling system for parts, so as to achieve the goal of providing processing efficiency and processing quality. The system adopts the most flexible billboard and Gantt chart to automatically allocate and manage the production schedule. Help production management to keep improving and control the whole production schedule. Optimize production, optimize delivery time, control the whole production process, predict delivery time, production capacity distribution in advance, judge whether orders can be received, inserted, whether it needs to be sent out in advance, and make all preparations in advance.

Real time palm control module progress

The factory management can't grasp the production situation of each mold in the mold room in time, and the workshop supervisor can't reflect the situation of the mold room in time, which often causes the customer to temporarily get off the car to understand the progress when asking; it's difficult to track which processing units, which have been completed and which haven't; it takes a lot of time to sort out and fill in the report forms, etc., which wastes A lot of manpower and material resources.

In order to avoid this situation, the molderp system of Fangtian uses the touch screen to click input or barcode data scanning to minimize the workload of the operating personnel and complete the time collection of parts receiving, on-board, off board and transfer in each production unit. It is convenient for the relevant personnel to find out the actual position and completion of the parts accurately and quickly, and provide accurate basis for the fitter group die. In addition, let the relevant progress of each unit respond to the system in time, and then through the integrated analysis ability of the system, display the overall production status of the pair of molds in different color charts. The real-time control of mold manufacturing cycle guarantees the subsequent modification of mold, trial mold, mass production and greatly shortens the time to market of new developed mold.

Personnel and machine performance management

The performance management of the staff and machine in the mold workshop is almost blank. How to achieve the performance of the mold master? How to achieve the operation performance of each process? Because the mold industry generally operates in a similar "contract foreman" system, only focusing on the delivery date and completion time, regardless of the work assignment in the middle, there are always: good molds, molds with high unit price are always done by those people, or they don't work at work , you can also get a high salary. It is also impossible to make accurate statistics and analysis of machine movement rate, and the operation time of machine and personnel can not be compared.

The reason for these situations lies in the rule of man. The establishment of Fangtian mold ERP system is the establishment of scientific management mode and practical operation system of mold enterprises. The system can calculate the workload of employees, the rate of equipment turnover and make the performance management transparent, scientific and reasonable through the comparative analysis of planned working hours and actual working hours. Through the employee's performance report to stimulate the enthusiasm and centripetal force of employee processing, improve production efficiency. Each process supervisor is responsible for their own performance and establishes a layer by layer responsibility system.